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7 Ways Your Production Tooling Manufacturer Can Help You Achieve Cost Efficiencies

Production tooling and machine fabrication are key to producing many electric components. Many electrical tools, cabinets, and other products require significant design and manufacturing. Whether designing parts for further manufacturing, tools, or other uses, a great production tooling manufacturer will help you achieve cost efficiencies.

Long-Term Manufacturing Relationships

When it comes to work processes, long-term relationships are the greatest help in achieving cost efficiencies. A manufacturer who has a relationship with its customers delivers consistent products and tools; they manage budget needs, and can free up customers to focus on running the business, instead of managing the supply chain.

What does a business look for in a long-term manufacturing relationship? A reliable tooling manufacturer helps their customers increase efficiency in many ways:

  • with quality work,
  • lean distribution and manufacturing processes,
  • exceeding environmental and hazardous substance regulations,
  • specializing in specific types of tooling, and
  • demonstrating a clear understanding of the materials they are working with.

Quality Over Quantity

A quality production tooling system focuses on reducing imperfections, not on producing the most widgets for the lowest cost.

Even though it may seem counterintuitive to pay more per-unit in order to achieve efficiency, reduced costs in production could mean a lower-quality manufacturing system, production delays, unreliable delivery timelines, etcetera.

Lean Manufacturing Distribution

A quality manufacturing focus works well with lean methodologies. The lean methodology focuses on a cycle of continuous improvement.

A production tooling manufacturer using lean distribution methods constantly analyzes the quality of materials and parts coming into the business, the rates at which they are brought in, and the costs associated with the distribution network. The review process leads to new planning and activity focused on reducing costs; while increasing the quality and reliability of parts and materials supplies.

Lean Manufacturing Processes

Similar to distribution, process management looks at the lean methodology to continuously improve the end product. This helps their manufacturing customers achieve cost efficiencies through reduced failures and rework, increased shelf-life of parts and equipment, and reliable, budgetable materials.

Achieving a lean manufacturing process is never a finalized work; but consistently analyzing the process of production tooling and the quality of the parts produced from the tooling will increase efficiency and lower customer costs.

Meeting Hazardous Substance-Free Regulations

Besides quality manufacturing and business processes, a great production tooling company produces materials in environmentally-friendly and humane methods.

Many of the parts in the electric industry require toxic chemicals such as lead, cadmium, or mercury. Components manufacturers must provide proper handling solutions and disposal of toxic chemicals & hazardous substances after the product’s completed life cycle. A great manufacturer meets and exceeds global, regional, and local standards to ensure the safety of laborers, shippers, and end-users of any material good.

Understanding Environmental Concerns

Besides the regulatory environment, quality production tooling takes into account how the manufacturing process impacts the environment.

Maintaining a good environmental track record fosters a better relationship with customers and reduces unnecessary fees and cleanup costs.

In addition to managing chemicals within the components, quality manufacturers monitor how their manufacturing processes affect the environment. A “proactive approach to monitoring and prevention” shows customers they  will receive the same quality materials from the manufacturer in addition to sustainable practices.

Specialized Tooling

A specialized tooling manufacturer provides unique solutions for their customers.

What types of tooling do they provide? A manufacturer who bends, cuts, assembles, and prints the entire process for the parts or machines provides a higher value service to their customers. On the contrary, some specialized materials can only be manufactured in certain ways; it must be treated differently depending on their inherent characteristics.

When considering a production tooling company, some may think of their product as a commodity, and one where technological advancements do not need to be considered when selecting a quality manufacturer. This leads them to choose a manufacturer who will significantly increase costs when it is discovered that they didn’t have the right tools for the right job and materials at hand.

Understanding Materials Science

In the last 50 years, advancements in materials sciences made many manufactured goods proprietary, not commodities. From fiber composites to advanced plastics, the materials used across multiple industries are changing quickly. To reduce costs, the right production tooling company  works to stay at the cutting edge of materials science. Quality manufacturers act as an ally for their customers, helping them select the right materials for the job and planning the costs and maintenance needs that go with the material

Cutting fiber composites is an entirely different process than cutting metal alloys. Bending plastics and bending metals are also different processes. A quality manufacturing business understands these differences and is specialized in the materials handling that is needed for producing the right machine for each customer.

For more than 60 years, Johnson Electric has provided quality production tooling and machining for customers in 30 countries. As we focus on quality improvement in our own manufacturing systems, we cultivate the lean mindset and remain current with new technologies. Contact us today to discuss your production tooling needs and how we can help you achieve cost efficiencies.

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